2004 Chevrolet Express recalls
6 NHTSA recall campaigns naming the 2004 Chevrolet Express. Last verified Jul 30, 2026. Recalls may apply only to certain VIN ranges — always confirm with a VIN check.
Also commonly searched as 2004 Chevy Express van.
Units are totals reported across campaigns mentioning this model — NHTSA does not always break unit counts down by model.
Affected components
Nearby model years
Check whether your specific vehicle is affected
Recall campaigns often cover only certain VIN ranges. Enter your VIN on the official NHTSA site to confirm whether your vehicle is included and whether the repair is still open.
Check VIN on NHTSA →Campaigns
- Aug 8, 2012Fire risk2003–2004 Chevrolet Express, 2003–2004 GMC Savana — Fuel System, Gasoline
General Motors (GM) is recalling certain model year 2003-2004 Chevrolet Express and GMC Savana vehicles, equipped with a left side cargo door, and originally sold or currently registered in Connecticut, Delaware, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia, Wisconsin, and the District of Columbia. Water and road contaminants may become trapped in the protective conduit that covers the fuel filler pipe and may cause the pipe to corrode.
12V388000 · 9K units · GENERAL MOTORS LLC
- Dec 19, 2005Crash risk2003–2006 Chevrolet Express, 2003–2006 GMC Savana — Seat Belts
ON CERTAIN FULL-SIZE PASSENGER, CARGO, OR CUTAWAY VANS, THE FRONT AND REAR SEAT BELT BUCKLES WILL NOT LATCH OR WILL NOT UNLATCH.
05V558000 · 426K units · GENERAL MOTORS CORP.
- Feb 8, 2005Crash risk2004–2005 Chevrolet Avalanche, 2004–2005 Chevrolet Express, 2004–2005 Chevrolet Kodiak and 7 other models — Service Brakes, Hydraulic
CERTAIN TRUCKS, SPORT UTILITY VEHICLES, AND VANS EQUIPPED WITH BOSCH HYDRO-BOOST BRAKE ASSEMBLIES, THE HYDRAULIC BRAKE BOOSTER PRESSURE ACCUMULATOR MAY CRACK AND SEPARATE FROM THE HYDRO-BOOST ASSEMBLY DURING NORMAL OPERATING CONDITIONS.
05V043000 · 77K units · GENERAL MOTORS CORP.
- Jul 6, 2004Crash risk2004 Chevrolet Express, 2004 GMC Savana — Power Train
CERTAIN VANS WERE BUILT WITH A TRANSMISSION SHIFT CABLE ASSEMBLY THAT MAY SEPARATE. IF THE CABLE ASSEMBLY SEPARATES, THE TRANSMISSION SHIFT LEVER POSITION AND THE TRANSMISSION INDICATOR MAY NO LONGER CORRELATE.
04V320000 · 2K units · GENERAL MOTORS CORP.
- Apr 19, 2004Crash risk2004 Chevrolet Express, 2004 GMC Savana — Seat Belts
CERTAIN VANS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 209, "SEAT BELT ASSEMBLIES." THESE VEHICLES MAY HAVE BEEN PRODUCED WITH SEAT BELT BUCKLE ASSEMBLIES CONTAINING A LATCH WITH A BRITTLE CONDITION THAT MAY NOT WITHSTAND THE FORCE REQUIREMENTS OF THE STANDARD.
04V189000 · 331 units · GENERAL MOTORS CORP.
- Feb 4, 2004Safety2003–2004 Cadillac Escalade, 2003–2004 Cadillac Escalade Esv, 2003–2004 Cadillac Escalade Ext and 10 other models — Service Brakes, Hydraulic
CERTAIN SPORT UTILITY VEHICLES, PICKUP TRUCKS, AND PASSENGER VANS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 135, ?PASSENGER CAR BRAKE SYSTEMS.? SOME OF THESE VEHICLES WERE PRODUCED WITH AN OUT-OF-SPECIFICATION BRAKE HYDRO-BOOST HOUSING RELIEF VALVE BORE.
04V045000 · 69K units · GENERAL MOTORS CORP.