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2012–2013 MCI D4000, 2012–2013 MCI D4000ISTV, 2012–2013 MCI D4005 and 2 other models Recall: In the affected buses, the bellows pipe in the exhaust system may have…

NHTSA campaign 13V142000 · Engine and Engine Cooling · filed Apr 16, 2013 · verified Jul 30, 2026

Units reported
155
Manufacturer
Motor Coach Industries
Risk
Fire
Owner letters
Mailing began Apr 23, 2013

The defect

Motor Coach Industries (MCI) is recalling certain model year 2012-2013 D4000, D4000ISTV, D4005, D4500, and D4505 motorcoaches manufactured from May 2012 through December 2012 and equipped with a Cummins ISX EPA 2010 engine. In the affected buses, the bellows pipe in the exhaust system may have been incorrectly assembled, which could result in a failure of the pipe during operation.

The risk

During a regeneration process to clean exhaust emissions, if the bellows pipe has failed, the hot exhaust gases may not be contained, resulting in a fire.

Check whether your specific vehicle is affected

Recall campaigns often cover only certain VIN ranges. Enter your VIN on the official NHTSA site to confirm whether your vehicle is included and whether the repair is still open.

Check VIN on NHTSA →

The fix — what to do

MCI will notify owners and dealers will inspect and replace the bellows pipes, as necessary, free of charge. The recall began on April 29, 2013. Customers may contact MCI at 1-847-285-2000.

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

Affected vehicles

Related recalls

All MCI D4000 recalls → · All MCI recalls →

Source: NHTSA recall database, campaign 13V142000 (manufacturer number MCI SB #397). Data last verified Jul 30, 2026.