2002 Ford F-550 SD vs 2004 Ford F-550 SD
Complaints, recalls, TSBs, investigations and safety ratings side by side, from official federal data. Last verified Aug 7, 2026. Raw complaint counts are not adjusted for sales volume.
| Metric | 2002 Ford F-550 SD | 2004 Ford F-550 SD |
|---|---|---|
| NHTSA complaints | 22 | 49 |
| Recall campaigns | 4 | 2 |
| Service bulletins (TSBs) | 48 | 129 |
| Investigations | 3 | 1 |
| Crash reports | 0 | 1 |
| Fire reports | 3 | 5 |
| NCAP overall rating | — | — |
| EPA MPG (combined) | — | — |
| Median reported incident mileage | — | 40,000 mi |
Reported problems side by side
| Component | Ford F-550 SD | Ford F-550 SD |
|---|---|---|
| Fuel System, Diesel | 8 | 21 |
| Engine and Engine Cooling | 4 | 16 |
| Electrical System | 3 | 9 |
| Power Train | 1 | 6 |
| Service Brakes, Hydraulic | 3 | 1 |
| Fuel System, Gasoline | 1 | 3 |
| Suspension | 2 | 1 |
| Wheels | 1 | 2 |
Symptoms owners describe
| Stalling | 0 | 20 |
| Rust / corrosion | 0 | 5 |
2002 Ford F-550 SD
2004 Ford F-550 SD
Compare all Ford F-550 SD vs Ford F-550 SD years →
Method. Complaints are unique NHTSA reports. A vehicle that sold more units will naturally accumulate more complaints — use shares and read the underlying reports before drawing conclusions.