2006 Ford F-150 structure problems
44 owner complaints filed with NHTSA name the structure on the 2006 Ford F-150 — 8% of all complaints for this model year.
What owners report
“The contact owns a 2006 Ford F-150. The contact stated while the vehicle was parked, the contact became aware that the middle sub frame structure was severely rusted. The local dealer was not contacted, and the vehicle was not inspected or repaired. The manufacturer was not made aware of the…”
filed Jul 12, 2024
“Rotted and bent frame realized after purchase on February 22 at nj car and driver (Cadillacs Plus) for $3500.00 Continues to stall and feels like it’s going to crack in two. Stalled a few times while driving and had to put it in neutral to start back up”
filed Mar 4, 2024
Verbatim excerpts from complaints filed with NHTSA. Reports are not independently verified.
Related service bulletins
For 2000-2024 Ford and Lincoln vehicles, swapping a module from a vehicle for diagnosis purposes is likely to cause errors and is not recommended. It is also not recommended to order a replacement module using a vehicle…
SSM 51536 · Service Bulletin/Repair Instructions · issued Apr 4, 2023This article supersedes TSB 19-2026 to update the vehicle model years affected. Some 2000 and newer Ford/Lincoln/Mercury vehicles equipped with aluminum body panels may exhibit corrosion concerns appearing as bubbled…
TSB 20-2233 · Service Bulletin/Repair Instructions · issued Jul 13, 2020Some 2000 and newer Ford, Lincoln and Mercury vehicles equipped with aluminum body panels may exhibit corrosion concerns appearing as bubbled and/or peeling paint with or without accompanying white dust. Panel…
TSB 19-2026 · Service Bulletin/Repair Instructions · issued Feb 7, 2019
Structure problems in other F-150 years
| Year | Reports | Share |
|---|---|---|
| 2025 F-150 | 3 | 3% |
| 2024 F-150 | 2 | 1% |
| 2023 F-150 | 21 | 5% |
| 2022 F-150 | 14 | 2% |
| 2021 F-150 | 35 | 4% |
| 2020 F-150 | 22 | 3% |
| 2019 F-150 | 31 | 2% |
| 2018 F-150 | 191 | 8% |
| 2017 F-150 | 109 | 8% |
| 2016 F-150 | 199 | 10% |
| 2015 F-150 | 147 | 9% |
| 2014 F-150 | 31 | 2% |
Other reported problem areas on the 2006 Ford F-150
Counts are unique NHTSA complaints naming this component group. Complaints are unverified owner reports; mileage is computed only from complaints that included a usable odometer reading.