2004 Jeep Wrangler structure problems
13 owner complaints filed with NHTSA name the structure on the 2004 Jeep Wrangler — 7% of all complaints for this model year.
What owners report
“My Jeep's frame is rusted. There are holes and cracks in the frame from the rust. The Jeep will not pass my states safety inspection because of the rust. Parts of the suspension that are attached to the frame are about to fall off.”
filed Apr 15, 2023
“The frame has been compromised due to rust. The frame rusted from the inside out because the frame was not properly engineered from the factory. There are no weep holes at the lowest point on the frame. This causes water to sit in the frame and rust from the inside out. The rust appears without…”
filed Feb 8, 2023
“The frame on the Jeep TJ is prone to rot. Mine is so rusted that body shops refuse to repair it, claiming their insurance won't cover them. My Jeep has 123,233 miles and is otherwise in very good condition, but the frame has rust severe enough to make driving the vehicle unsafe. The Jeep Forum on the Internet is full…”
filed Dec 15, 2022
Verbatim excerpts from complaints filed with NHTSA. Reports are not independently verified.
Related service bulletins
Disinfectant Solution Recommended for COVID-19
23-015-20 · Service Bulletin/Repair Instructions · issued Apr 30, 2020Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of aftermarket parts.
3100519 · Service Bulletin/Repair Instructions · issued Nov 20, 2019
Structure problems in other Wrangler years
| Year | Reports | Share |
|---|---|---|
| 2025 Wrangler | 1 | 2% |
| 2024 Wrangler | 1 | 0% |
| 2023 Wrangler | 7 | 2% |
| 2022 Wrangler | 4 | 1% |
| 2021 Wrangler | 15 | 2% |
| 2020 Wrangler | 16 | 3% |
| 2019 Wrangler | 22 | 3% |
| 2018 Wrangler | 96 | 5% |
| 2017 Wrangler | 19 | 6% |
| 2016 Wrangler | 18 | 4% |
| 2015 Wrangler | 22 | 5% |
| 2014 Wrangler | 20 | 3% |
Other reported problem areas on the 2004 Jeep Wrangler
Counts are unique NHTSA complaints naming this component group. Complaints are unverified owner reports; mileage is computed only from complaints that included a usable odometer reading.