2004 Toyota 4RUNNER structure problems
309 owner complaints filed with NHTSA name the structure on the 2004 Toyota 4RUNNER — 50% of all complaints for this model year.
What owners report
“What component or system failed or malfunctioned, and is it available for inspection upon request? Response: Frame, Suspension, Airbags / Yes it is available for inspection. How was your safety or the safety of others put at risk? Response: Safety was put at risk due to frame & suspension failure…”
filed Dec 29, 2025
“The contact owns a 2004 Toyota 4Runner. The contact stated that while the vehicle was in for service, the independent mechanic discovered rust on the front driver's side subframe. Additionally, the subframe had developed holes due to rust. The cause of the failures was not yet determined, and the…”
filed Aug 29, 2025
Verbatim excerpts from complaints filed with NHTSA. Reports are not independently verified.
Related service bulletins
The condition known as acid rain is caused by airborne chemicals or particles in the atmosphere, which mix with rainwater, nighttime dew, or high humidity to form acidic compounds. If these contaminants settle and…
T-SB-0039-24 Rev2 · Service Bulletin/Repair Instructions · issued Dec 6, 2024To prevent brake rotor rust from forming during transportation and storage, wheel film will be used instead of a cardboard type of anti-rust cover. The purpose of the wheel film is to shield the disc brake rotor from…
T-SB-0038-24 Rev2 · Service Bulletin/Repair Instructions · issued Dec 6, 2024Acid rain results from rainwater or other airborne moisture that become acidic due to industrial chemical impurities in the atmosphere. If these acidic compounds settle on an exposed vehicle, especially the horizontal…
T-SB-0035-24 Rev2 · Service Bulletin/Repair Instructions · issued Dec 6, 2024Toyota vehicles are currently protected with RapgardTM protective film designed to protect the horizontal painted surfaces. This material protects from acid rain, environmental fallout, and rail contamination. Follow…
T-SB-0061-23 Rev2 · Service Bulletin/Repair Instructions · issued Dec 5, 2024Vehicles may occasionally be subjected to contamination by airborne iron particles shed from railroad tracks, train wheels, exposure to heavy machinery facilities, grinding, welding, etc. This type of contamination can…
T-SB-0062-23 Rev2 · Service Bulletin/Repair Instructions · issued Dec 3, 2024
Structure problems in other 4RUNNER years
| Year | Reports | Share |
|---|---|---|
| 2025 4RUNNER | 7 | 13% |
| 2020 4RUNNER | 2 | 6% |
| 2019 4RUNNER | 3 | 5% |
| 2018 4RUNNER | 5 | 9% |
| 2017 4RUNNER | 2 | 6% |
| 2016 4RUNNER | 7 | 9% |
| 2015 4RUNNER | 8 | 9% |
| 2014 4RUNNER | 8 | 10% |
| 2013 4RUNNER | 2 | 6% |
| 2012 4RUNNER | 2 | 2% |
| 2011 4RUNNER | 9 | 6% |
| 2010 4RUNNER | 12 | 8% |
Other reported problem areas on the 2004 Toyota 4RUNNER
Counts are unique NHTSA complaints naming this component group. Complaints are unverified owner reports; mileage is computed only from complaints that included a usable odometer reading.