2004 Toyota Sequoia structure problems
77 owner complaints filed with NHTSA name the structure on the 2004 Toyota Sequoia — 20% of all complaints for this model year.
What owners report
“The contact owns a 2004 Toyota Sequoia. There was an abnormal rattling sound detected in the front area. The vehicle was shaking. No warning lights were illuminated. The vehicle was taken to an independent mechanic who determined that the frame was completely rusty and unsafe to drive. The vehicle…”
filed May 12, 2026
“The contact owns a 2004 Toyota Sequoia. The contact stated that while completing an inspection and emissions test on the vehicle, the mechanic informed the contact that there was severe rust on the rear subframe of the vehicle, near the control arm, and several other areas on the subframe. The…”
filed Jul 17, 2025
Verbatim excerpts from complaints filed with NHTSA. Reports are not independently verified.
Related service bulletins
The condition known as acid rain is caused by airborne chemicals or particles in the atmosphere, which mix with rainwater, nighttime dew, or high humidity to form acidic compounds. If these contaminants settle and…
T-SB-0039-24 Rev2 · Service Bulletin/Repair Instructions · issued Dec 6, 2024To prevent brake rotor rust from forming during transportation and storage, wheel film will be used instead of a cardboard type of anti-rust cover. The purpose of the wheel film is to shield the disc brake rotor from…
T-SB-0038-24 Rev2 · Service Bulletin/Repair Instructions · issued Dec 6, 2024Acid rain results from rainwater or other airborne moisture that become acidic due to industrial chemical impurities in the atmosphere. If these acidic compounds settle on an exposed vehicle, especially the horizontal…
T-SB-0035-24 Rev2 · Service Bulletin/Repair Instructions · issued Dec 6, 2024Toyota vehicles are currently protected with RapgardTM protective film designed to protect the horizontal painted surfaces. This material protects from acid rain, environmental fallout, and rail contamination. Follow…
T-SB-0061-23 Rev2 · Service Bulletin/Repair Instructions · issued Dec 5, 2024Vehicles may occasionally be subjected to contamination by airborne iron particles shed from railroad tracks, train wheels, exposure to heavy machinery facilities, grinding, welding, etc. This type of contamination can…
T-SB-0062-23 Rev2 · Service Bulletin/Repair Instructions · issued Dec 3, 2024
Structure problems in other Sequoia years
| Year | Reports | Share |
|---|---|---|
| 2012 Sequoia | 3 | 15% |
| 2010 Sequoia | 5 | 16% |
| 2008 Sequoia | 16 | 24% |
| 2007 Sequoia | 25 | 18% |
| 2006 Sequoia | 45 | 22% |
| 2005 Sequoia | 26 | 7% |
| 2003 Sequoia | 97 | 17% |
| 2002 Sequoia | 95 | 14% |
| 2001 Sequoia | 101 | 19% |
Other reported problem areas on the 2004 Toyota Sequoia
Counts are unique NHTSA complaints naming this component group. Complaints are unverified owner reports; mileage is computed only from complaints that included a usable odometer reading.