2002 Ford Excursion service bulletins & manufacturer communications
124 manufacturer communications are on file with NHTSA for the 2002 Ford Excursion. TSBs are repair guidance for dealers — they are not recalls, and repairs are not automatically free.
Technical service bulletin 124
- This SKU is a front upper ball joint. The Customer communication requested return of unsold inventory to inspect for ball studs with excessive rotational friction in the ball joint…DOR-B8H4Z-11 · Technical service bulletin · Steering · issued Oct 2, 2018
- Ford: vehicles mistakenly charged $100 powertrain warranty deductible for fuel injector repair or repairs. No model or model years provided. *pe econoline, excursion and f-series s…CSP-48B01 · Technical service bulletin · Engine and Engine Cooling · issued May 26, 2008
- Some 1997-2008 vehicles equipped with a 4.6l 2v, 5.4l 2v, or 6.8l 2v engine--spark plug thread repair procedure--not covered under new vehicle limited warranty. *nj this includes f…07212 · Technical service bulletin · Engine and Engine Cooling · issued Oct 1, 2007
- Brake booster system may exhibit a brake pedal kickback and/or grabbing condition when applying the brakes. *nj071110 · Technical service bulletin · Service Brakes, Air · issued Sep 19, 2007
- Fuel conditioner. Low power, poor fuel economy, fuel gelling in cold weather, excessive white smoke on cold start, hard start, or coking of components exposed to exhaust. *tt19015 · Technical service bulletin · Fuel System, Other · issued Jan 1, 2006
- Wds cop kit diagnostic tip - coil on plug (cop) ignition systems - engine misfire or rough running. *tt041601 · Technical service bulletin · Engine and Engine Cooling · issued Nov 14, 2005
- Vacuum pump inoperative or runs continuously - climate control defaults to defrost mode. *tt05174 · Technical service bulletin · Visibility · issued Oct 7, 2005
- Service kit available for wiper motor wiring. *tt05188 · Technical service bulletin · Visibility · issued Oct 7, 2005
- Safety belt retraction speed. *tt042421 · Technical service bulletin · Seat Belts · issued Jun 7, 2005
- Intermittent rough idle - non-commanded egr (exhaust gas recirculation valve) flow. *tt05417 · Technical service bulletin · Engine and Engine Cooling · issued Mar 7, 2005
- A cold weather reverse engagement stall. *tt18376 · Technical service bulletin · Power Train · issued Jan 1, 2005
- Engine or fuel system concerns when using fuel with greater than 5% biodiesel concentration. *tt17467 · Technical service bulletin · Fuel System, Diesel · issued Jan 1, 2005
- Warning indicators-parking aid-reverse sensing system (rss) and forward sensing system (fss)-false activation of warning tone-service tips. *mj update. *tt0471 · Technical service bulletin · Electrical System · issued Dec 31, 2004
- Hard start or no start. *eh04228 · Technical service bulletin · Engine and Engine Cooling · issued Dec 27, 2004
- Memontary return to idle during aggressive acceleration - diagnostic trouble code (dtc) p0123. *tt042411 · Technical service bulletin · Vehicle Speed Control · issued Dec 13, 2004
- Rear window defroster grid/integral antenna diagnosis and repair - terminal tab repair. *tt04189 · Technical service bulletin · Visibility · issued Dec 13, 2004
- Adjustable accelerator pedal sensor replacement for vehicles exhibiting a problem with the adjustable accelerator pedal and a malfunction indicator lamp (mil) on with diagnostic tr…03B03 · Technical service bulletin · Vehicle Speed Control · issued Nov 1, 2004
- Some 7.3l diesel turbocharger pedestals may leak oil around the exhaust back pressure actuator (ebp). *tt this article supersedes tsb 03-21-51 dated 10/30/2003. *tt032151 · Technical service bulletin · Engine and Engine Cooling · issued Oct 18, 2004
- Vacuum pump inoperative or runs continuously - climate control defaults to defrost. Oasis. To also include 2005 super duty f-series, excursion, and f650/750. *tt18223 · Technical service bulletin · Service Brakes, Hydraulic · issued Oct 1, 2004
- Multiple vehicles - fuel level indication concerns - service tip. Various models including 2005 super duty f-series, excursion, expedition, explorer, mountaineer and aviator. *tt18217 · Technical service bulletin · Fuel System, Other · issued Oct 1, 2004
- Malfunction indicator lamp (mil) illuminated - system lean diagnostic trouble codes (dtc's) - service tips. Various models including 2004 f-series. *tt04174 · Technical service bulletin · Electrical System · issued Sep 6, 2004
- Low power, poor fuel economy, fuel gelling cold, excessive white smoke cold, or hard start. *mj this oasis updates previous oasis dated 12/01/03. *tt17406 · Technical service bulletin · Engine and Engine Cooling · issued Sep 1, 2004
- Vacum pump inoperative or runs continuosly - climate control default to defrost. *ar04168 · Technical service bulletin · Visibility · issued Aug 23, 2004
- Engine misfire or running - coil on plug (cop) ignition systems - wds cop kit diagnostic tips. To include various 2005 models. * ar this article 04161 supersedes tsb 03-14-04.031404 · Technical service bulletin · Engine and Engine Cooling · issued Aug 23, 2004
- Rear window defroster grid/integral antenna diagnosis and repair - terminal tab repair. *tt041514 · Technical service bulletin · Visibility · issued Aug 9, 2004
- Inoperative electric rear window defroster (heated backlite) grid lines, integral antenna concerns. *tt031501 · Technical service bulletin · Visibility · issued Jul 12, 2004
- Front hubs not engaging, not staying engaged and/or unlocking. *tt04116 · Technical service bulletin · Power Train · issued Jun 14, 2004
- Transfer case shift issues on vehicles with an electronic shift on the fly (esof) transfer case. *tt17829 · Technical service bulletin · Power Train · issued May 1, 2004
- Door ajar light working improperly after vehicle security module replacement. *tt17784 · Technical service bulletin · Electrical System · issued May 1, 2004
- High pressure oil pump leak on vehicles equipped with 7.3l diesel engine. *tt032150 · Technical service bulletin · Engine and Engine Cooling · issued Mar 8, 2004
- Air bag light on with diagnostic trouble code (dtc) b1871 or b1935 following ecs/rcm replacement. *tt17603 · Technical service bulletin · Air Bags · issued Mar 1, 2004
- Diagnostic trouble code (dtc) u1262 (scp communication bus fault) stored in the instrument cluster (ic). *tt17594 · Technical service bulletin · Electrical System · issued Mar 1, 2004
- Malfunction indicator lamp (mil) on with diagnostic trouble codes p0603 (powertrain control module keep alive memory error) or p0605 ( powertrain control module read only memory er…17571 · Technical service bulletin · Electrical System · issued Feb 1, 2004
- Oil/dust film at cac connections. *mj17554 · Technical service bulletin · Engine and Engine Cooling · issued Feb 1, 2004
- Firestone tire safety campaign. Firestone steeltex radial a/t lt265/75r16 lr d owl and bsw tires. Tire inspection and replacement. *mr14 · Technical service bulletin · Tires · issued Feb 1, 2004
- Adding additional bulbs to turn indicator or hazard flasher circuits - service tips. *tt02219 · Technical service bulletin · Electrical System · issued Jan 1, 2004
- Front hubs not engaging, not staying engaged and/or unlocking. *tt04185 · Technical service bulletin · Power Train · issued Jan 1, 2004
- Oil leak at high pressure pump fittings and/or plug. This includes super duty f-series. Oasis. *tt16515 · Technical service bulletin · Steering · issued Jan 1, 2004
- Fuel signal to instrument cluster service tip. *tt17316 · Technical service bulletin · Fuel System, Other · issued Nov 1, 2003
- Some vehicles built after 12/7/1998 equipped with a 7.3l dit engine may exhibit a hoot or howling noise from the turbocharger. 2003 super duty f series also included. *tt16859 · Technical service bulletin · Engine and Engine Cooling · issued Oct 30, 2003
- Gradual loss of power at cruise. Ford special service message. Various models including 2003 super duty f series. *tt16589 · Technical service bulletin · Engine and Engine Cooling · issued Oct 30, 2003
- Diagnostic trouble code (dtc) p0340, possible false code. Various models including 1994-1996 ford excursion. *tt16480 · Technical service bulletin · Electrical System · issued Oct 30, 2003
- Vehicles equipped with a 7.3l engine (after serial number 0661894) - under valve cover (uvc) harness retainer clip released for service. Includes 2003 econoline, super duty, f650/7…16258 · Technical service bulletin · Electrical System · issued Oct 30, 2003
- Some 7.3l dit vehicles may exhibit the occurrence of p0340 camshaft position sensor false diagnostic trouble code (dtc). Others may exhibit a late 4r100 3-4 shift (hanging in 3rd g…032148 · Technical service bulletin · Power Train · issued Oct 30, 2003
- Engine oil pan corrosion on vehicles equipped with the 7.3l diesel engine. Various models including 2003 super duty f series. *tt032146 · Technical service bulletin · Engine and Engine Cooling · issued Oct 30, 2003
- External oil leak diagnosis for 7.3l dit engines. Various models including 2003 super duty f series. *tt032145 · Technical service bulletin · Engine and Engine Cooling · issued Oct 30, 2003
- No start/repeat starter failure or a sticking/binding ignition lock cylinder, starter staying engaged at start up. Also includes 2003 super duty f series. *tt03205 · Technical service bulletin · Engine and Engine Cooling · issued Oct 13, 2003
- Malfunction indicator lamp illuminated with diagnostic trouble codes (dtcs) p0442, p0455, p0456, p0457 or p1442 or a check fuel cap lamp illuminated with dtc p0457 for the evaporat…03203 · Technical service bulletin · Electrical System · issued Oct 13, 2003
- Leak oil around the exhaust backpressure actuator (ebp) - 7.3l diesel turbocharger pedestals. *tt03192 · Technical service bulletin · Engine and Engine Cooling · issued Sep 29, 2003
- Remote keyless entry (rke) - service tips. *tt03181 · Technical service bulletin · Electrical System · issued Sep 15, 2003
- Turbo pedestal seal oil leak around the exhaust back pressure (ebp) actuator. 2003 super duty f series included. *tt031410 · Technical service bulletin · Engine and Engine Cooling · issued Jul 21, 2003
- New transmission cooler flusher - service tips. 2003 escort and super duty f series included. *tt03148 · Technical service bulletin · Power Train · issued Jul 21, 2003
- Engine misfire or rough running condition with coil on plug (cop) ignition systems may be more accurately diagnosed using the optional worldwide diagnostic system (wds) coil on plu…03144 · Technical service bulletin · Engine and Engine Cooling · issued Jul 21, 2003
- Front hubs will not engage or disengage properly. *tt03143 · Technical service bulletin · Suspension · issued Jul 21, 2003
- On-vehicle front integrated hub/bearing rocking end-play measurement. Including 2003 and 2004 super duty f series. *tt03112 · Technical service bulletin · Suspension · issued Jun 9, 2003
- No engagement or disengagement of hub locks after replacement or service. To include 2000-2003 excursions. *tt16925 · Technical service bulletin · Power Train · issued Jun 1, 2003
- Slight purge of grease from the hub bearing unit. This grease may be noted between the hub unit and the inboard rotor flange and on the inboard side of the bearing. 1999-2003 model…16924 · Technical service bulletin · Suspension · issued Jun 1, 2003
- Coolant leak due to broken radiator hose clamp. 1999-2003 models. *tt16921 · Technical service bulletin · Engine and Engine Cooling · issued Jun 1, 2003
- Rough idle and/or hesitation when acclerating on certain super duty vehicles equipped with a 5.4l or 6.8l engine. *tt03911 · Technical service bulletin · Engine and Engine Cooling · issued May 12, 2003
- Malfunction indicator lamp (mil) illumination with diagnostic trouble codes p0442, p0455, p0456, p0457, p1442 or check fuel cap lamp illuminated with diagnostic trouble code p0457.…0398 · Technical service bulletin · Fuel System, Other · issued May 12, 2003
- (wait to start) lamp does not operate properly on 2002-2003 models. *tt *jb0345 · Technical service bulletin · Electrical System · issued Mar 3, 2003
- Exhaust air rush noise and lower power. *tt *jb16697 · Technical service bulletin · Engine and Engine Cooling · issued Mar 1, 2003
- Lack of power, smoke, or oil leaks around the charge air cooler (cac). 1999-2003 super duty/excursion vehicles equipped with 7.3 or 6.0 ford navistar diesel engine. *tt16662 · Technical service bulletin · Engine and Engine Cooling · issued Feb 1, 2003
- Coolant leak due to a broken lower radiator hose clamp. *tt16597 · Technical service bulletin · Engine and Engine Cooling · issued Feb 1, 2003
- Gradual loss of power at cruise. Use fuel additive to prevent his condition. All super duty f-series 1999-2003 included. Oasis *tt16589 · Technical service bulletin · Engine and Engine Cooling · issued Jan 1, 2003
- Engine-light tick or rattle type noise from engine after cold start. *mj16403 · Technical service bulletin · Engine and Engine Cooling · issued Nov 1, 2002
- Climate control a/c service tech tips. *eh02208 · Technical service bulletin · Equipment · issued Oct 14, 2002
- Loud squealing noise from the engine area when the engine fan clutch is under load while operated in hot dusty climates. Vehicles equipped with a 7.3l engine. *tt16291 · Technical service bulletin · Engine and Engine Cooling · issued Oct 1, 2002
- Driveability-no start/repeat starter failure-repeat starter replacement. Electrical-sticking or binding ignition lock cylinder between start and run. Engine-starting-starter stayin…02194 · Technical service bulletin · Engine and Engine Cooling · issued Sep 30, 2002
- Lamp-brake-invadvertent disabling of brake shift interlock. *mj02176 · Technical service bulletin · Exterior Lighting · issued Sep 2, 2002
- Roof paint scratching from luggage rack crossbars. *mj16187 · Technical service bulletin · Structure · issued Sep 1, 2002
- Some vehicles equipped with a 4r100 transmission and built between january 1, 2001 and may 1, 2002 may exhibit flashing transmission control indicator lamp and any or all torque co…16170 · Technical service bulletin · Unknown OR Other · issued Aug 1, 2002
- Some vehicles may exhibit a repeat starter failure condition. *tt16136 · Technical service bulletin · Electrical System · issued Aug 1, 2002
- Information used when replacing the drivers seat module. *tt15938 · Technical service bulletin · Equipment · issued May 1, 2002
- Some vehicles may exhibit lack of power steering assist. *tt15902 · Technical service bulletin · Steering · issued May 1, 2002
- Subject regarding rear brake bleed screw location on 1999 - 2002 models. *tt15891 · Technical service bulletin · Service Brakes, Hydraulic · issued May 1, 2002
- Some vehicles may exhibit a fead belt squeal. *tt15888 · Technical service bulletin · Engine and Engine Cooling · issued May 1, 2002
- Some vehicles equipped with the dvd family entertainment system may exhibit an inoperative dvd system. *tt15883 · Technical service bulletin · Equipment · issued May 1, 2002
- Subject regarding roof rack scratches paint on roof panel. *tt15882 · Technical service bulletin · Structure · issued May 1, 2002
- Some vehicles may exhibit interference and / or static in the land-mobile radio. *tt15871 · Technical service bulletin · Equipment · issued May 1, 2002
- Subject regarding demonstration/ delivery hold: powertrain control module reprogramming. *jg02E20 · Technical service bulletin · Power Train · issued May 1, 2002
- Some vehicles may exhibit steering wheel clear view condition. *tt15843 · Technical service bulletin · Steering · issued Apr 1, 2002
- Some vehicles may exhibit inoperative power mirrors. *tt15810 · Technical service bulletin · Visibility · issued Apr 1, 2002
- Some vehicles equipped with a 7.3l di, 4r100 transmission and built before december 10, 2001 may remain in 2nd gear with the gear shift lever in the first gear position. *tt15798 · Technical service bulletin · Power Train · issued Apr 1, 2002
- This bulletin involves proper procedures for preparation of service sheet metal parts coated with electro deposition primer (e-coat). *tt0256 · Technical service bulletin · Unknown OR Other · issued Mar 18, 2002
- Information regarding discharged battery charging service tips and guidelines. *tt0245 · Technical service bulletin · Electrical System · issued Mar 4, 2002
- Concerns with excessive battery draw. *tt15764 · Technical service bulletin · Electrical System · issued Mar 1, 2002
- Subject regarding vehicles exhibiting cold start rolling idle. *tt15757 · Technical service bulletin · Vehicle Speed Control · issued Mar 1, 2002
- Information on inoperative charging system and / or no crank condition. *tt15694 · Technical service bulletin · Electrical System · issued Mar 1, 2002
- Concerns of diagnostic trouble code p1280 retrived fromthe power train control module (pcm). *tt15686 · Technical service bulletin · Power Train · issued Mar 1, 2002
- Coolant leak due to a broken lower radiator hose clamp. *tt15678 · Technical service bulletin · Engine and Engine Cooling · issued Mar 1, 2002
- Concerns with rattle noises coming from front brake calipers. *tt15661 · Technical service bulletin · Service Brakes, Hydraulic · issued Feb 1, 2002
- Super duty erratic coolant temperature gauge readings - concerns. *tt15594 · Technical service bulletin · Engine and Engine Cooling · issued Feb 1, 2002
- Some engine assemblies with aluminum cylinder heads repaired in-vehile have been found to leak coolant and/or oil from the cylinder head gasket area. *tt0214 · Technical service bulletin · Engine and Engine Cooling · issued Jan 21, 2002
- Some vehicles built between 11/29/01 and 11/30/01 may exhibit a serpentine belt squeal. *tt15593 · Technical service bulletin · Engine and Engine Cooling · issued Jan 1, 2002
- Some vehicles may exhibit an inoperative charging system and/or a no start condition. *tt15581 · Technical service bulletin · Engine and Engine Cooling · issued Jan 1, 2002
- Some vehicles may exhibit caliper pin rattle noise originating from the front brake calipers. *tt15579 · Technical service bulletin · Service Brakes, Hydraulic · issued Jan 1, 2002
- Some vehicles may exhibit an anti-lock brake system (abs) light on, b2141/b2477, and/or an inaccurate speedometer. *tt15578 · Technical service bulletin · Service Brakes, Hydraulic · issued Jan 1, 2002
- Some vehicles may exhibit a tacky surface on the instrument panel (ip). *tt15566 · Technical service bulletin · Unknown OR Other · issued Jan 1, 2002
- Subject regardidng squeak and rattle condition. *yd15533 · Technical service bulletin · Suspension · issued Jan 1, 2002
- Information regarding a rattle noise originating from the front brake caliper.*yd15525 · Technical service bulletin · Service Brakes, Hydraulic · issued Jan 1, 2002
- Some vehicles may exhibit a difficulty in programming the key fob(s). *tt15574 · Technical service bulletin · Unknown OR Other · issued Jan 1, 2002
- Engine oil system priming procedures, service tips for reports of premature engine failure. *tt01246 · Technical service bulletin · Engine and Engine Cooling · issued Dec 10, 2001
- Exhibiting a slight brake pull to the right on initial brake application and then a slight brake pull to the left upon release of the brake pedal. *tt15448 · Technical service bulletin · Service Brakes, Hydraulic · issued Nov 1, 2001
- Some vehicles may exhibit a coolant leak due to a broken radiator hose clamp. *tt15398 · Technical service bulletin · Engine and Engine Cooling · issued Nov 1, 2001
- Some vehicles may exhibit a condition of oil contamination in cooling system. *tt15397 · Technical service bulletin · Engine and Engine Cooling · issued Nov 1, 2001
- Some vehicles built prior to 10/11/01 may exhibit scratches at the top of the cargo doors. *tt15379 · Technical service bulletin · Structure · issued Nov 1, 2001
- Some vehicles may exhibit various electrical conditions such as door ajar light illuminated while engine is running and doors are closed, 4x4 indicator inoperative, radio staying o…15374 · Technical service bulletin · Electrical System · issued Nov 1, 2001
- Some vehicles may exhibit increased steering efforts at very low speeds or when stopped with the brakes applied. *tt15446 · Technical service bulletin · Steering · issued Nov 1, 2001
- Some vehicles with 7.3l dit engines, may exhibit an invalid auxiliary powertrain control module display readout of 4100 rpm or above. *tt15429 · Technical service bulletin · Power Train · issued Nov 1, 2001
- Some ignition switch lock cylinder assemblies may exhibit rougness and / or excess effort in turning, key does not fully return from start, a malfunction indicator lamp may illumin…012113 · Technical service bulletin · Electrical System · issued Oct 29, 2001
- Some vehicles may exhibit vacuum or air leaks in the intake manifold and / or engine system causing diagnostic trouble codes p0171 and or p0174. *tt01205 · Technical service bulletin · Engine and Engine Cooling · issued Oct 15, 2001
- Some vehicles equipped with 7.3l di engine may exhibit false diagnostic trouble codes p1105, p1106 (upper and lower alternator faults). *tt15355 · Technical service bulletin · Electrical System · issued Oct 1, 2001
- Some vehicles may exhibit a popping noise beneath the driver's feet area coming from the floorboard. *tt15334 · Technical service bulletin · Structure · issued Oct 1, 2001
- Concerns with rattle noise originating from the front brake calipers. *tt15328 · Technical service bulletin · Service Brakes, Hydraulic · issued Oct 1, 2001
- Some vehicles may exhibit an inoperative side power mirror condition. *tt15297 · Technical service bulletin · Visibility · issued Oct 1, 2001
- Brake shift interlock.*jb01181 · Technical service bulletin · Power Train · issued Sep 17, 2001
- Subject regarding engine cooling system.*jb01185 · Technical service bulletin · Engine and Engine Cooling · issued Sep 9, 2001
- Information regarding cooling system, motorcraft premium gold engine coolant, only for vehicles produced at kentucky truck plant. *slc01167 · Technical service bulletin · Engine and Engine Cooling · issued Aug 20, 2001
- Information regarding transmission fluid usage charts. *slc01157 · Technical service bulletin · Unknown OR Other · issued Aug 6, 2001
- Some vehicles may exhibit heater core leaks. *slc01156 · Technical service bulletin · Visibility · issued Aug 6, 2001
- Some vehicles equipped with a 7.3l powerstroke may exhibit some and/or all of the following diagnostic trouble codes, p0230,p0640,p0670,p1662,p1690. *yh15173 · Technical service bulletin · Electrical System · issued Aug 1, 2001
- Some vehicles may exhibit a difficult to diagnose condition with the rear seat entertainment condition. *slc15133 · Technical service bulletin · Equipment · issued Aug 1, 2001
- Some vehicles may exhibit a condition where the transmisison temperature gauge reads in the middle at start up. *yd15199 · Technical service bulletin · Engine and Engine Cooling · issued Aug 1, 2001