2005 Ford Expedition service bulletins & manufacturer communications
67 manufacturer communications are on file with NHTSA for the 2005 Ford Expedition. TSBs are repair guidance for dealers — they are not recalls, and repairs are not automatically free.
Technical service bulletin 67
- This article supersedes TSB 22-2219 to update the Parts List and Service Procedure to clarify applicable steps by vehicle application. Some 2003-2020 Expedition/Navigator and 2006-…TSB 24-2188 · Technical service bulletin · Wheels · issued Jul 24, 2024
- For 2000-2024 Ford and Lincoln vehicles, swapping a module from a vehicle for diagnosis purposes is likely to cause errors and is not recommended. It is also not recommended to ord…SSM 51536 · Technical service bulletin · Structure · issued Apr 4, 2023
- Some 2003-2020 Expedition/Navigator and 2006-2020 F-150 (non-Raptor) vehicles equipped with 4WD may exhibit grinding/clicking/ratcheting noise from the front wheel area. This may b…TSB 22-2219 · Technical service bulletin · Power Train · issued Jun 21, 2022
- Some 2003-2020 Expedition/Navigator and 2006-2020 F-150 vehicles equipped with TOD transfer cases may exhibit grinding/clicking/ratcheting noise from the front wheel area. This may…TSB 20-2307 · Technical service bulletin · Electrical System · issued Oct 16, 2020
- This article supersedes TSB 19-2026 to update the vehicle model years affected. Some 2000 and newer Ford/Lincoln/Mercury vehicles equipped with aluminum body panels may exhibit cor…TSB 20-2233 · Technical service bulletin · Structure · issued Jul 13, 2020
- Some 2000 and newer Ford, Lincoln and Mercury vehicles equipped with aluminum body panels may exhibit corrosion concerns appearing as bubbled and/or peeling paint with or without a…TSB 19-2026 · Technical service bulletin · Equipment · issued Feb 7, 2019
- Some 2000 and newer Ford, Lincoln and Mercury vehicles equipped with aluminum body panels may exhibit corrosion concerns appearing as bubbled and/or peeling paint with or without a…TSB 19-2026 · Technical service bulletin · Structure · issued Feb 7, 2019
- Various vehicles equipped with a 4.6L, 5.4L, 6.8L modular 3 valve engine built on or before 8-Jan-2016 may exhibit symptoms that may include upper end engine noise, rough running, …SSM 47331 · Technical service bulletin · Engine · issued Jun 1, 2018
- When ordering a 2005 to 2008 remanufactured 5.4L 3v or 6.8L 3v engine, spark plug boots may be provided in the packaging. Replace all black spark plug boots from the original engin…SSM 46542 · Technical service bulletin · Electrical System · issued Apr 24, 2017
- The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnos…SSM 46085 · Technical service bulletin · Engine and Engine Cooling · issued Sep 21, 2016
- Lincoln/ford: when driving from idle up to 1200 rpm, there may be an intermittent rattle noise coming from engine. 2004-2013 f-150, f-250, f-350, expedition, mark lt, navigator. *p…TSB-14-0114 · Technical service bulletin · Engine · issued May 30, 2014
- Ford/lincoln/mercury: may have sludge buildup in throttle body leading to less airflow or engine idling rpm fluctuation and hard starts or battery disconnect or dead battery after …TSB-12-8-1 · Technical service bulletin · Engine · issued Aug 1, 2012
- Ford: some hybrid vehicles may exhibit an intermittent red triangle on and stop safely now message displayed on the message center, accompanied by a sudden rpm loss/no start with a…TSB-09-19-12 · Technical service bulletin · Power Train · issued Apr 1, 2010
- Ford: some vehicles may exhibit oil separation from the internal lube found in the unitized cartridge seal. Oil separation appears to be and is often misdiagnosed, as an axle lube …TSB-08-19-3 · Technical service bulletin · Power Train · issued May 1, 2009
- Ford lincoln service campaign: see document search button for owner letter. Customer satisfaction program 07m08: certain 2005 model year f-150, f-super duty, expedition, and naviga…07M08 · Technical service bulletin · Fuel System, Gasoline · issued Aug 1, 2008
- Air suspension performance - height sensor linkage arm disengaging. *kb061510 · Technical service bulletin · Suspension · issued Feb 27, 2007
- Spark plug removal instructions - 5.4 3v. *kb06152 · Technical service bulletin · Engine and Engine Cooling · issued Feb 27, 2007
- Diagnostic trouble codes (dtc) p0340, p0344, p0345, p0349. Are found. *kb061912 · Technical service bulletin · Engine and Engine Cooling · issued Jan 16, 2007
- Un-commanded tcc apply on the 1-2 shift causing perception of hesitation and/or lack of power during shift. *kb06227 · Technical service bulletin · Power Train · issued Dec 20, 2006
- BRAKE SHUDDER. *TT06317 · Technical service bulletin · Service Brakes, Hydraulic · issued Jan 1, 2006
- Low tire indicator on - tpms system sensor wake up. *tt0637 · Technical service bulletin · Tires · issued Jan 1, 2006
- 5.4l 3v with p030x and/or p0316 accompanied by spark knock. *tt05255 · Technical service bulletin · Engine and Engine Cooling · issued Jan 1, 2006
- Diagnostic trouble codes p0340/p0344/p0345/p0349 - 4.6l 3v and 5.4l 3v. *tt052317 · Technical service bulletin · Electrical System · issued Jan 1, 2006
- Various electrical concerns - 3 block auxiliary relay box 1 chafing - service tip. *tt18998 · Technical service bulletin · Electrical System · issued Jan 1, 2006
- Limited slip axle chatter, shudder, binding sensation, or vibration during low speed turning maneuvers. *tt06216 · Technical service bulletin · Power Train · issued Jan 1, 2006
- Brake shudder (rotor thickness variation) due to the new low dust front brake lining used in production, or new linings that were installed per tsb 04-05-02. *tt0514 · Technical service bulletin · Service Brakes, Hydraulic · issued Jan 1, 2006
- Wds cop kit diagnostic tip - coil on plug (cop) ignition systems - engine misfire or rough running. *tt041601 · Technical service bulletin · Engine and Engine Cooling · issued Nov 14, 2005
- Drivers front power seat will not move forward or rearward. *tt0594 · Technical service bulletin · Seats · issued Oct 7, 2005
- Rear window wiper inoperative. *tt05198 · Technical service bulletin · Visibility · issued Oct 3, 2005
- A tiny crack, or cracks, around the transfer case drain plug hole. *tt18815 · Technical service bulletin · Power Train · issued Sep 1, 2005
- A clunk/thump noise from the rear when the transmission is engaged or shifted, during a change in vehicle direction or on acceleration. *tt18711 · Technical service bulletin · Power Train · issued Jul 1, 2005
- Clunk/grind/thump noise from rear of vehicle when transmission is shifted - vehicles built before 6/13/2005. *tt05161 · Technical service bulletin · Power Train · issued Jun 7, 2005
- Clunk/grind/thump noise - frame repair procedure. *tt051610 · Technical service bulletin · Structure · issued Jun 7, 2005
- Climate control seat heat function inoperative - vehicles built prior to 3/24/2005. *tt0584 · Technical service bulletin · Seats · issued Jun 7, 2005
- Safety belt retraction speed. *tt042421 · Technical service bulletin · Seat Belts · issued Jun 7, 2005
- Malfunction indicator lamp on with misfire dtc's spark knock piston scuffing. *eh vehicles built through 4/25/2005 - 5.4l 3v engine. *tt04221 · Technical service bulletin · Engine and Engine Cooling · issued Jun 7, 2005
- Axle seal leaks. Leaks from rear halfshaft axle seal. Service tips. *tt04105 · Technical service bulletin · Power Train · issued Jun 7, 2005
- Service wiring harness replacement guidelines - service tips. *tt04147 · Technical service bulletin · Electrical System · issued Jun 1, 2005
- AXLE SEAL LEAKS. *EH18478 · Technical service bulletin · Power Train · issued May 1, 2005
- Rear axle noise repair. *tt05618 · Technical service bulletin · Power Train · issued Apr 1, 2005
- Steering wheel at 65 mph (105 km/h) or higher. *tt031207 · Technical service bulletin · Steering · issued Apr 1, 2005
- Intermittent concerns of mil on with various dtcs hard start long crank runs rough and or no crank. *eh oasis april 2005. *tt18512 · Technical service bulletin · Engine and Engine Cooling · issued Apr 1, 2005
- Lack of power on acceleration - may also be described as transmission slipping, lack of upshift or a hesitation - vehicles built 1/20/2005 - 5.4l 3-valve engine. *tt05415 · Technical service bulletin · Engine and Engine Cooling · issued Mar 7, 2005
- Noise from a/c (air conditioning) or insufficient a/c cooling. *tt05411 · Technical service bulletin · Equipment · issued Mar 7, 2005
- Inability to disable the supplemental safety belt warning chime (beltminder). *tt0542 · Technical service bulletin · Seat Belts · issued Mar 7, 2005
- Crank no start long crank or erratic crank. *eh18470 · Technical service bulletin · Engine and Engine Cooling · issued Mar 1, 2005
- Axle whine howl. This includes 1997-05 ford vehicles. *eh18466 · Technical service bulletin · Power Train · issued Mar 1, 2005
- Tire pressure monitor system. *eh18451 · Technical service bulletin · Tires · issued Mar 1, 2005
- Tiny crack or cracks around the transfer case drain plug. *eh18439 · Technical service bulletin · Power Train · issued Feb 1, 2005
- Axle whine howl service with individual parts instead of an axle assembly. *eh18423 · Technical service bulletin · Power Train · issued Feb 1, 2005
- Climate controlled seat heating inoperative. *eh18419 · Technical service bulletin · Seats · issued Feb 1, 2005
- Unintended brake assist. *tt052621 · Technical service bulletin · Service Brakes, Hydraulic · issued Jan 1, 2005
- Vibration diagnosis - tire/wheel runout. *tt052624 · Technical service bulletin · Wheels · issued Jan 1, 2005
- 5.4l 3v with p030x and/or p0316 accompanied by spark knock. *tt051015 · Technical service bulletin · Engine and Engine Cooling · issued Jan 1, 2005
- Diagnostic trouble code (dtc) p0340 and or p0344-5.4 3v engine. *sc05132 · Technical service bulletin · Engine and Engine Cooling · issued Jan 1, 2005
- Hard start/long crank, rough idle, engine idle misfire-mil-dtcs p0300 through p0308, p0171, p0172, p0174, p0175, p0316, p2195, p2196, p2197, p2198. *sc05134 · Technical service bulletin · Engine and Engine Cooling · issued Jan 1, 2005
- Rear axle noise repair. *sc050618 · Technical service bulletin · Suspension · issued Jan 1, 2005
- Delayed cranking when key is turned to start. *tt18390 · Technical service bulletin · Electrical System · issued Jan 1, 2005
- Climate controlled seat heating inoperative. *tt18374 · Technical service bulletin · Seats · issued Jan 1, 2005
- Can not disable beltminder using the procedure listed in service manual or owner guide. *tt18365 · Technical service bulletin · Seat Belts · issued Jan 1, 2005
- Weld bonding procedure. *tt042616 · Technical service bulletin · Structure · issued Dec 31, 2004
- General (pcm) power train control module programming procedures. *tt042107 · Technical service bulletin · Power Train · issued Dec 13, 2004
- Rear window defroster grid/integral antenna diagnosis and repair - terminal tab repair. *tt04189 · Technical service bulletin · Visibility · issued Dec 13, 2004
- Reduction in power 4000-4500 rpm during wot when engine is cold. *eh18343 · Technical service bulletin · Engine and Engine Cooling · issued Dec 1, 2004
- Powerfold mirrors appear loose or will not lock in place. *eh18327 · Technical service bulletin · Visibility · issued Dec 1, 2004
- Reverse sensing system defaulting off, setting diagnostic trouble codes, or losing communication with diagnostic scan tool. *tt18172 · Technical service bulletin · Electrical System · issued Sep 1, 2004
- Engine misfire or running - coil on plug (cop) ignition systems - wds cop kit diagnostic tips. To include various 2005 models. * ar this article 04161 supersedes tsb 03-14-04.031404 · Technical service bulletin · Engine and Engine Cooling · issued Aug 23, 2004