2004 Ford F-150 defect investigations

Investigations by NHTSA’s Office of Defects Investigation that name the 2004 Ford F-150. An investigation is how complaints can become a recall: complaints → investigation → (sometimes) TSB → recall.

• Fuel Tank Strap Failure Due to Corrosion
  Engineering Analysis EA11006 · opened May 4, 2011 · closed Aug 19, 2011 · led to recall 11V385000

  One or both of the steel straps holding up the fuel tank and attaching it to the truck frame can corrode and fail (break or separate).If one strap fails, the tank may tilt and drop and possibly contact the road surface.If both straps break, the entire tank may drop to the road.If either failure occurs while the vehicle…

• Inadvertent airbag deployment
  Engineering Analysis EA10001 · opened Jan 13, 2010 · closed Apr 25, 2011 · led to recall 11V107000

  ODI opened this investigation based on reports of inadvertent airbag deployment.Data provided by Ford indicated that the airbag clockspring jumper wire, which is situated inside the steering wheel assembly, was installed in a manner that would allow it to rub (abrade) against a sharp metal edge on the nearby horn plate…

• CNG REGULATOR LEAK
  Preliminary Evaluation PE08063 · opened Oct 31, 2008 · closed Feb 27, 2009

  The agency has closed this investigation based on its review of complaint reports, discussions with complainants and field and technical data provided by ford.the subject vehicles are 1/2 ton pickup trucks and are natural gas vehicles (ngv) that are fueled by gasoline or compressed natural gas.the agency has received r…

• SPARK PLUG EJECTION FROM CYLINDER HEAD
  Defect Petition DP05005 · opened Sep 22, 2005 · closed Jan 4, 2006

  On september 6, 2005, odi received a petition requesting that the agency investigate allegations of engine spark plug ejection in certain model year 1997 through 2004 ford vehicles with triton v-8 and v-10 engines.odi received a total of 474 non-duplicative complaints on the subject vehicles where the complainant, or t…