2019–2025 New Flyer XE35, 2013–2025 New Flyer XE40, 2019–2025 New Flyer XE60 and 2 other models Recall: An inadequate weld on the high voltage battery busbar and incorrect…
NHTSA campaign 25V566000 · Electrical System · filed Aug 29, 2025 · verified Jul 30, 2026
The defect
New Flyer of America, Inc. (New Flyer) is recalling certain 2013, 2017-2025 XE40, 2019-2025 XE60, XE35, 2023-2025 XHE40, and 2024-2025 XHE60 buses. An inadequate weld on the high voltage battery busbar and incorrect software may cause the battery module to overheat.
The risk
A battery module that overheats increases the risk of a fire.
Check whether your specific vehicle is affected
Recall campaigns often cover only certain VIN ranges. Enter your VIN on the official NHTSA site to confirm whether your vehicle is included and whether the repair is still open.
Check VIN on NHTSA →The fix — what to do
New Flyer will inspect and replace the battery module as necessary. New Flyer will also update the BMS software. All repairs will be performed free of charge. Owner notification letters were mailed October 6, 2025. Owners may contact New Flyer's customer service at 1-800-241-2947.
Affected vehicles
Related recalls
More New Flyer XE35 recalls
- 2021–2025 New Flyer XE35 and 4 other models — An inverter software error may cause unintended…
- 2016–2026 New Flyer XD35 and 15 other models — Please refer to New Flyer's recall report for specific…
- 2019–2025 New Flyer XE35 and 2 other models — High voltage battery may experience a short circuit within…
- 2021–2023 New Flyer XE35 and 3 other models — One or more drain valves may not activate as intended…
- 2021–2023 New Flyer XE35 and 2 other models — Due to a software error, unintended acceleration may occur…
Other campaigns involving New Flyer vehicles
Source: NHTSA recall database, campaign 25V566000. Data last verified Jul 30, 2026.